13 - 15 November 2018 // Nuremberg

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Zoom product LOGO_BBULL COMPACT VISION Single Camera System for Fill Level and Cap Quality Inspection on Transparent Containers

BBULL COMPACT VISION Single Camera System for Fill Level and Cap Quality Inspection on Transparent Containers

LOGO_BBULL COMPACT VISION Single Camera System for Fill Level and Cap Quality Inspection on Transparent Containers

BBULL COMPACT VISION Single Camera System for Fill Level and Cap Quality Inspection on Transparent Containers

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General

BBULL COMPACT VISION is a low-cost camera-based inspection system, specially designed for the quality assurance at the bottling of glass and PET bottles.

Additionally to the underfill and overfill inspection the detection software includes the detection of missing or incorrect applied caps.

Thus the majority of faults can be detected, that lead to customer complaints because of wrong filling or leaking bottles.

The operation and service menus are designed in simple and intuitive structure. This guarantees a fast and easy learning how to work with the inspection system, even for unexperienced operators.

Application

  • fill level inspection for under- and overfill with analogous analysis
  • cap quality inspection (presence, height, position)
  • leakage inspection by detection of incorrect applied caps
  • basic software for filler and closer monitoring

Features

  • standardised low-cost design of hard- and software components
  • simple operation and set-up with adjustment at the life image
  • high resolution for fill level and cap inspection
  • system stability by application of windows XP embedded
  • tracking module for rejection of faulty containers
  • inputs for external sensory
  • interface for remote operation and maintenance

System Design
Nema 4X Inspection bridge with spindle height adjustment
high-resolution b/w camera
low-wearing LED background illumination
encoder set for pusher tracking
acknowledge trigger integrated in inspection bridge
network interface for remote operation and maintenance

Software

  • Windows-XP embedded operation system
  • simple, easy to learn operation and set-up
  • standardised inspection algorithms for fill level and cap inspection
  • different appraisal for foaming and non-foaming products
  • different appraisal for clear and coloured, for transparent and non-transparent liquids
  • fault levels individually adjustable
  • adaptation of inspection windows in real time operation
  • stop signal on serial faults
  • format related storage of parameters
  • user-management
  • expert mode with advanced features
  • zoom-function in the image
  • multi-lingual user interface
  • remote operation and maintenance via network
  • basic software for filler and closer monitoring
  • stop signal for consecutive faults (only in combination with monitoring software)

Installation Place

  • In single transportation: post filler / closer, post pasteurizer, post labelling machine (no labels in inspection area)

Technical Data

  • Max. line speed in bottles per hour: 72.000
  • Power supply in V/Hz: 230/50
  • Power consumption in VA: < 100
  • Surrounding temperature in °C: 5 – 42
  • External inputs: 2
  • Pusher output: 1
  • Network interface: Ethernet
  • Data protocol: acc. to Weihenstephan
  • Dimensions inspection bridge (WxHxD) in mm: 130x310x640
  • Weight in Kg: 20
  • Inspection technology: b/w fire-wire camera (640 x 480 pixel)
  • Illumination: pulsed LED flash
  • Enclosure: IP65

BBULL COMPACT LINE O Fill Level Inspection System for PET and Glass Lines up to 60.000 Container per Hour

LOGO_BBULL COMPACT LINE O Füllstands-Kontrollsystem für PET- und Glas-Linien bis zu 60.000 Behälter pro Stunde

BBULL FEM/FM/EM Filler and Labeller Management Systems with Processing Electronics

LOGO_BBULL FEM/FM/EM Managementsysteme mit PC-Verarbeitungselektronik für Füller und Etikettierer

BBULL FORMAT Bottle Format Detection

LOGO_BBULL FORMAT Flaschenformaterkennung

BBULL VK-X X-Ray Full Carton/Full Crate Inspection

LOGO_BBULL VK-X Röntgen-Vollkasten-/Vollkartonkontrolle am Transporteur

BBULL COMPACT VISION Single Camera System for Fill Level and Cap Quality Inspection on Transparent Containers is assigned to following product groups:

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