08 - 10 November 2016 // Nuremberg

Posting print layout

What information should be shown in the print layout?

Create print layout
Zoom product LOGO_BBULL LG Modularly Constructed Inspection System to Optimize the Returned Empties Handling

BBULL LG Modularly Constructed Inspection System to Optimize the Returned Empties Handling

LOGO_BBULL LG Modularly Constructed Inspection System to Optimize the Returned Empties Handling

BBULL LG Modularly Constructed Inspection System to Optimize the Returned Empties Handling

Request information Request information

Contact us

Please enter your personal information and desired appointment. You can also leave us a message.

Your personal information

Your message for us

Desired appointment during the exhibition

* Compulsory fields you must fill in.
Your message has been sent.

Would you like to use more facilities and advantages of the platform? Then please log in – or register here.

An error has occurred.


  • Unpackability inspection
  • Bottle sorting regarding: height, colour and shape
  • Foreign bottles detection: glass/PET detection, swing tops, neck ring detection
  • Residual cap detection
  • Crate sorting regarding colour, logo, crate cells and crate format
  • Grip holder inspection
  • Control of sorting unpacker and rejection systems

Operating, Control and Processing Unit BBULL PC-4000

  • PC-based operation and processing system with graphical user interface and Touch-Screen operation
  • Statistical and graphical presentation of the production details and system configuration
  • Monitoring of all relevant data including rejection trend analysis with the possibility to present all the camera‘s pictures on the display
  • Access to the user interface via individual passwords as numerical code
  • Different access levels for different users

Sensor Bridge

  • Ultrasonic sensors for bottle height detection
  • Light sensor for gap inspection
  • Optical sensors for residual cap detection

The single sensors are furnished with a quick fixture to simplify the adaptation of the sensor positions in case of format changeover.

In case of frequent format changes we recommend the expansion with additional sensors, so that a change-over is possible without dislocating the sensors.

Sensor Bridge
Basic module

A CCD-Firewire-Camera inspects the crate from top down. The picture recording occurs in different steps (stripe picture) and is assembled to a complete picture by a special software in the processing module. The lighting occurs from below (recommended) or from above.

Depending on the software version this configuration can detect the colour of the bottle, swing tops and neck ring.


Each single sensor/camera sends crude data to the analysing PC. Out of these data the processing software calculates the individual characteristics (height, colour, format, cap) for each position in the crate. Depending on the adjusted values there is a result for each position and the crate is handled accordingly (controlling of the sorter packer, detection). The calculated data are statistically recorded and monitored on the user interface. Optionally the data can be transmitted via network to an external PC.


Optionally the Glass/PET detection occurs by image processing with polarisation technique (please note: lighting is required from the bottom) or by x-ray technology (gas in the PET crate).


Depending on the requirements the system can be equipped with sensor technology (crate colour detection) or with lateral camera inspection bridge (logo sorting).

BBULL LG properties of the system

  • Increases efficiency by reducing downtimes
  • Discharges crates which cannot be unpacked
  • Discharges extremely inhomogeneous crates to the manual sorting lines
  • Yields a transparent picture of the empty bottles received
  • Modular design
  • Inspection properties can be adapted to meet future requirements
  • Structured assessment of the empty bottles
  • Easy to operate
  • Requires little maintenance
  • Easy to install


With special optics and reflector systems it is possible to generate a lateral view of the bottle format. Special software algorithms search for the collected bottle formats and compare them with the already saved data. Combined with the other bottle features (height, colour) each single bottle in the crate can be identified separately.


  • Power supply: 230 V / 50 Hz
  • Ambient temperature: 5 - 45 °C
  • Control unit dimensions (WxHxD): 730 x 1960 x 430 mm
  • Sensor bridge dimensions basic (WxHxD): 1050 x 1200 x 700 mm
  • Sensor bridge dimensions additional module (WxHxD): 1050 x 1200 x 1000 mm
  • Conveyor speed: max. 1,0 m/sec
  • Crate width for transverse transport: max. 410mm
  • Distance between crates: min. 60mm
  • Direction of crate tracel: longitudinal/transverse
  • Detection system: CCD color camera ultra sound sensors optica

BBULL BRUSH OFF SERVO Servo-Motoric Sorting and Distribution System for Line Speeds up to 90.000 c/h

LOGO_BBULL BRUSH OFF SERVO Servomotorisches Sortier- und Verteilsystem für Bandgeschwindigkeiten bis 90.000 B./Std.

BBULL FLEX / FLEX 150 Sorting and Distributing System for Bottles, Cans and PET up to 50.000 c./h

LOGO_BBULL FLEX / FLEX 150 Sortier- und Verteilsystem für Flaschen, Dosen und PET bis 50.000 B./Std.

BBULL IMAGE 360 4-Camera Image Processing System for all around Inspection on the Conveyor up to 72.000 b/h

LOGO_BBULL IMAGE 360 4-Seiten Erkennungssystem bis ca. 72.000 Behälter/Std

BBULL OCR/OCV Optical Detection System for Data Acquisition

LOGO_BBULL OCR/OCV Optisches Erkennungssystem zur Datenerfassung

There are no entries in your notes.

Show notes


The selected entry has been placed in your notes!

If you register you can save your notes permanently and access all entries even when underway – via laptop or tablet.

You can register an account here to save your settings in the Exhibitors and Products Database and as well as in the Supporting Programme.The registration is not for the TicketShop and ExhibitorShop.

Register now

Your advantages at a glance:

  • Advantage Save your notes permanently. Use the instant access to exhibitors or products saved – mobile too, anytime and anywhere – incl. memo function.
  • Advantage The optional newsletter gives you regular up-to-date information about new exhibitors and products – matched to your interests.
  • Advantage Call up your notes mobile too! Simply log in and access them at anytime.