BBULL FEM/FM/EM Filler and Labeller Management Systems with Processing Electronics

Filler and Labeller Management Systems with Processing Electronics

Three Reason for a STRATEC Management System
C o m p l e t e P r o d u c t i o n s u r v e y :
- which product was filled?
- how much was filled?
- which faults happened?

C o m p l a i n t a n d R e g r e s s :
- test bottle program regularly performed?
- broken bottle management active?
- documentation of the safety installation

E f i c i e n c y :
- to classify production losses
- preventive maintenance to reduce down times
- targeted maintenances safe cost


STRATEC 4000
What´s behind?
- high-performance industrial pc
- TOUCH SCREEN TFT colour display
- multi-lingual alphanumeric and graphic data presentation of:
production counter
error rate
production lead time
typ-related protocols
filling valve statistics
closing head statistics
bottle burst statistics
- statistics per day, week or month of the production counter (Windows)
- database connection via ODBC interface (Windows)
- quality-related fault-analysis
- monitoring of inspection pattern
- complete logging of all production faults
- multi-level password protection, incl. user administration and complete data logging (Windows)
- 96 types can be stored and edited
- self-diagnostics with logging
- Teach IN
- online operator interface and spare part list (Windows)
- network connection (PROFIBUS/CANBUS/ETHERNET/..)
- remote maintenance, set-up and software-update via modem or internet


STRATEC Broken Bottle Management
- for filler and closer
- bottle burst rejection (symmetric and dissymmetric)
- bottle burst valve statistic
- bottle burst simulation programme


STRATEC Filler Monitoring
Fill Level Inspection
- by X-ray, gamma, HF, optical or camera inspection bride)
- filling valve monitoring and valve oriented statistic

Filler Sampling
- for quality control
- single or multi-rejection during production speed
- freely adjustable

Service Stop Filler
- 2-stage filler stop on defined repair position

High Air Rejection
- targeted rejection of contamination endangered bottles, standing between filler and closer on an emergency stop

Test Bottle Program
- automated test bottle request with data logging


STRATEC Closer Monitoring
Cap Inspection
- presence
- quality
- closing head monitoring and head oriented statistic

Closer Sampling
- for quality control
- single or multi-rejection und full production speed
- freely adjustable

Service Stopp Closer
- 2-stage machine stop on defined repair position


STRATEC Labeller Monitoring
Label Inspection
- presenceV
- quality - inspection software “IMAGE” (label position, label verification, code reading OCR/OCV)

Service Stopp Labeller
- 2-stage machine stop on defined repair position


Sorting Technology
Fault Rejection
- BINPUSH: pneumatic rejection into a bin until 120.000 c/h, for bottles, cans, boxes, glass and PET
- SOFTPUSH: pneumatic rejection onto a reject table until 80.000 c/h for bottles, cans, glass and PET

Fault Rejection and Sampling
- CENTRO TRANSLINER: standing displacement by special mechanical design until 40.000 cph for bottles, boxes and special formats, glass and PET
- CENTRO BRUSH OFF: standing rejection and sampling of glass bottles until 90.000 cph
- SYNCHRON: soft displacement by synchronized rejection fingers until 60.000 cph, for bottles, boxes and special format, glass and PET. Rejection of fallen bottles.
- CENTRO FLEX: multi-segment sorting system until 50.000 cph, for bottles, boxes and special formats, glass and PET