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14 - 16 November 2023 / Nuremberg, Germany



BrauBeviale 2022 suspended at the request of the industry
Next date: BrauBeviale 2023: 14 – 16 November 2023. You can find more information here.

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Exhibitors & Products BrauBeviale 2019
Zoom Image LOGO_Aseptic Filtration System MONA | Alicyclobacillus (ACB) spores elimination

Aseptic Filtration System MONA | Alicyclobacillus (ACB) spores elimination

LOGO_Aseptic Filtration System MONA | Alicyclobacillus (ACB) spores elimination

Aseptic Filtration System MONA | Alicyclobacillus (ACB) spores elimination

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The MONA System is a patented, compact device for the hygienic filtration process during which Alicyclobacillus (ACB) spores are eliminated from the concentrate.

The MONA system has been designed for use in the food industry. It is used to improve the quality of concentrates and to pasteurise concentrates during aseptic production. We can also pasteurize it and cool the concentrate before transport. We can also pasteurize it and cool the concentrate before transport.

Technical data:

  • Efficiency of concentrate up to 8 t/h
  • Plate filter’s filtration area Approx. 50 m2
  • Control system  Simatic S-7
  • Total cooling power  Approx. 150 kW (option)
  • Power input Approx. 100 kW (with refrigerating machine)
  • Steam consumption  Approx. 300 kg/h
  • Steam pressure 5 bar
  • Materials AISI 304/ option AISI 316L

Features:

  • Possibility of designing the MONA system software and plant piping to enable safe selection of product routes and directing it through the switching panel to several locations, e.g. to a concentrate tank room, aseptic tank room, bottler or directly to a tanker.
  • System for preparing the coolant
  • Stainless steel glycol tank AISI 304, volume: 3 m3

Advantages:

  • The only effective way to eliminate ACB
  • Device that provides low unit cost of filtration
  • Stand-alone device enabling processing at any time
  • Does not require long operator training and the control interface is intuitive
  • Ensures that the product is safe and constantly monitored throughout the entire process
  • Optimum use of filter plates thanks to particular algorithm
  • Tool ensuring consistent high quality and documentation of data archiving
  • Manufactured using top-quality components from reputable manufacturers

Scope of delivery:

  • Three-step plate heat exchanger
  • Coil pipe for retaining the product in the pasteurisation section
  • Pumps
  • Buffer vessel
  • Hydraulic plate filter
  • Cooling section
  • Fully automatic Siemens S7 control system with 17” touch panel

Operation:

Preheating:

The concentrate stored in the magazine is of high viscosity, which prevents the filtration from being effective. In order to allow filtration, its viscosity shall be lowered - this effect is achieved by rising the temperature in the heat exchanger and the regeneration section of the exchanger to the temperature set by the user (temperature range within 60-90°C). Alternatively, it can be retained for 30 seconds as a minimum at the desired temperature in the retention section.

Filtration:

Filtration of preheated concentrate takes place on a two-piece plate filter. In the first section, there is prefiltration which eliminates larger impurities. Meanwhile, in the second sterile filtration, product is ensured with the complete elimination of microorganisms, including ACB spores. The juice after filtration process is a completely sterile product.

Cooling down:

The sterile juice goes to the regeneration section of the heat exchanger, where it partially gives back the heat absorbed and then it is cooled to the set temperature on the cooling section in the heat exchanger. It is also possible to cool the product to a lower temperature than at the temperature on entrance.

The design of the MONA provides positive pressure difference both on the regeneration section and the cooling section, which nowadays is a required standard for food safety.

MORE:

Among Aseptic Filtration System MONA, B&P Engineering delivers: Stainless steel tanks and machines for production of fruit juices and concentrates.

We are able to design, offer and in turnkey system make a complete (technological) fruit processing line. Our offer include machines and plants for fruit juice processing.

We manufacture, deliver and start-up a single device and the entire fruit juice production line in a turnkey mode.

OFFER:

  • Falling film Evaporators
  • Ultrafiltration systems
  • IPS presses for juice
  • Stainless steel tanks, reactors and vessels
  • Storage tanks with cone & deep-stamped bottoms
  • Flat-bottom tanks, capacity of up to 1 million litres
  • Clean in place station CIP systems
  • Pasteurizer systems
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