ANTICORO Babik Josef s.r.o.

ANTICORO Babik offers brewhouses with outputs from 10 to 300 hl – in all stainless steel design. Control is fully automatic (as standard). Each brewhouse is manufactured according to the customer’s request (semi-automatic control and other materials are possible).

Mash tun
- All stainless steel
- Heating double bottom
- Heating part of the lower cylindrical part
- Agitator (driven from below)
- Premasher incl. pipeline
- Supporting steel structure

Lauter tun
- All stainless steel design
- Bottom filling with special pneumatic valves
- Stainless steel sieve
- Spent grains cutting and removing machine (driven from below)
- Ring of spent grains, spray
- Frequency converter drive including hydraulic aggregate
- SVK straining system – pump straining
- Complete valve of spent grain discharge including servo-drive
- Special bottom rinsing nozzles
- Intermediate storage tank of spent grain
- Supporting steel structure

Wort kettle
- All stainless steel design
- With built-in internal cooker or Heating double bottom and Heating part of the lower cylindrical part
- Supporting steel structure

Pipe connections including pumps and fittings
- All stainless steel design
- Pneumatic valves
- Individual solution based on a technological project

Control
- Fully automated or semi-automated control

Continuous tunnel shower pasteurizer is designed for pasteurization of beverages up to the pasteurization temperature 95˚C. The modular single or double deck construction can be adapted to individual requirements.

The tunnel (spraying) pasteurizer is one of the key machines of ANTICORO Babik. The first tunnel pasteurizer was built in the early 1970s and more than 120 tunnel pasteurizers have been installed so far.

Modular design saves energy and meets special customer requirements for
a) type of pasteurised beverage, e.g. beer, soft drink and other
b) type of packaging (glass bottle, can, etc.)
c) construction of the pasteur (single-desk, double-desk)
d) type of grate (stainless steel, plastic)
e) dimensions of the pasteur (length, width)

Function
- After input, heating to pasteurization temperature takes place in Preheating Zones I, II, III and Rapid Heating Zone.
- Maintaining on the pasteurization temperature will take place in the Pasteurization Zone.
- Graduated cooling after pasteurization is provided by Cooling Zones I, II, III and Cooling Zone IV with cooling by drinking water.
- Preheating zones I, II, III are used to exchange heat with cooling zones I, II, III, while recovering energy.
- The self-supporting structure of the watertight tunnel supports a chain grate with slats. Thermal insulation significantly reduces energy loss.
- The main drive of the pasteurizer is provided by an electric motor in direct connection with the planetary gearbox.
- The chain grate ensures that bottles, cans or other containers can be transported through the pasteur. It consists of 2 endless contact chains connected by rails.

Water and heat management
- Optimal use and recovery of thermal energy and water
- The temperature is automatically regulated.
- Water flow (heating, pasteurizing, cooling) is ensured by circulation pumps.
- Continuous filtration takes place throughout the water bath.

The Flash pasteurizer is designed for continuous pasteurization of beer up to 15 m3/hour. The specific solution is tailored to the customer’s requirements – output, automation, cooling media – glycol, brine or ice water.

Complete solution includes:

Flash pasteurizer
- Plate heat exchanger (e.g. ALFA LAVAL) – 90 – 95% recovery effect
- Plate heat exchanger for hot water heating (e.g. ALFA LAVAL)
- Tube withstander, 30s residence time at 72´C
- Sanitizable beer pumps, 2pcs
- Stainless steel Hot water pump
- Pneumatic control valve, for hot water temperature control
- Pneumatic control valve, for regulating the power of the pasteur.
- Hand valves, pressure gauges, thermometers and interconnecting pipes of pasteurizer
- Automatic regulation of pasteurization temperature and pasteurizer output based on the filling of the buffer tank
- Regulation of beer cooling at the outlet
- Regulator, including simple graphic display
- Electronic recorder of pasteurization temperature
- Electrical switchboard

Buffer
- Safety under pressure valve
- Stainless steel safety valve on the beer supply pipe
- Stainless steel safety valve on CO2 supply pipe
- Tensometric scale
- Stop sensor – full tank fill
- Sanitation head

Stainless Steel Sanitation Pump – Buffer tank sanitation

MP KEG is used for automatic washing and filling of kegs. The output of the machine is from 35 to 400 kegs per hour.
Caustic or/and acid is used as a cleaning agent.
The control is fully automated.
The machine includes a KEG barrel centering device, pneumatically controlled pressure rollers and automatic shifting of barrels between individual heads.

DEPENDING ON THE CAPACITY: 1 TO 6 WASHING HEADS, 1 TO 2 FILLING HEADS

Function description
- Washing is done sterile with pulsating spray of caustic and/or acid as required.
- The containers are pressed from above by a pneumatic cylinder on the head and cleaned from the inside at the washing stations.
- Filling is carried out smoothly and gently by levelling the pressure with a small amount of spray.
- The entire washing and filling process is controlled by a HITACHI programmable control (located in a stainless steel cabinet).
- Every single step of the washing and filling process is monitored via fork probes. All control parts are self-checking.
- Container transport is automatic.
- As standard, the MP Keg is equipped with detergent tanks, including pumps and fresh water supply with automatic level control and register heating.
- All electrical connections and electro-pneumatic components as well as inlet and outlet media valves are located on one side of the machine.

The ANTICORO Babik Mini-breweries are all-stainless steel, equipped with fully automatic control, which is used also in industrial breweries.

THANKS TO FULLY AUTOMATIC CONTROL, STABLE BEER QUALITY AND HIGH PRODUCTION EFFICIENCY ARE ENSURED.